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FORNAX
Motorized Vinyl (PVC) Hot Liquid Profile Bending Machine
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FORNAX
Motorized Vinyl (PVC) Profile Bending Machines
The FORNAX motorized vinyl (PVC) profile-bending machine
is designed to bend vinyl profiles including the side
lengthening. The machine may also be used to form arches
or shapes.
The Basic Units of the Machine
1-Work Bench
2-Side Lengthening, which may be separated from the
machine
3-Bending Moulds, Interior Spades, Distance Gauges
4-A Pull Bench where the Motor is tightened
5-Heater
6-Compass
7-Traction Apparatus
8-Central Compass Lightening
9-Immersion Gravities, which immerses the profiles into
oil
10-Draining Tanks
11-Washing Tank
12-Front Trestle Bracket
13-Rear Trestle Bracket
Work Bench
Dimensions: 25 x 1259 x 2800 mm (1" x 50" x 110"),
height 830 mm (33")
15 exterior and 15 interior mould holder aluminum square
sets are inserted into the T-channels on the work bench
to support the bending moulds. The bending moulds may be
fixed to a desired diameter by using the compasses. The
top spandrel may move to the left or the right
approximately 400 mm (16") with the aid of a gear
without moving the work bench.
Side lengthening
The side lengthening may be used to bend arches. The
dimensions of the mould holder aluminum square sets
assemble placket are 300 x 1600 mm (12" x 63"). The
numbers of the internal and external mould holders are
28. To achieve the desirable arch diameter, the side
lengthening of the machine may be moved to the right and
the left parallel to the working bench with the aid of a
gear shaft. To do a bending by using a stencil or
without using the side lengthening, a comfortable level
is needed for adjusting the distance to the machine.
Bending moulds, interior spades, distance gauges
The bending moulds and distance gauges are 3000 mm
(118") and 2500 mm (98") in length, i.e. 5500 mm (217")
in total. The interior padding are manufactured 3000 mm
(118") and 4000 mm (157") in length. The materials of
the interior padding and bending moulds are
heat-resistant, flexible and slippery. The internal
paddings are designed to avoid deformation while working
with profiles with narrow diameters. Distance gauge
aluminum mould holders may bend glass bars without
adjustment.
A pull bench where the motor is tightened
The pull bench is manufactured from profile pipes and
may be used to pull the profile into the moulds and to
pull out the internal padding out of the profile. The
motor is 2-rptated and carries a brake for applying
immediate stop. The wheels beneath the main frame are
easily adjustable and may be taken out or put back on
the machine as required.
Heater
The heater is made from stainless steel, and has a 2-mm
thickness. The 10 kW power allow the heater to supply
sufficient temperature for the oil. The temperature
control is achieved by digital thermometers and
thermostats. It is insulated by a 30 mm thick glass
wool, which is covered by stainless steel. This
insulation provides a 25% reduction in power use. The
steam emission equipment provides the steam coming from
the heater, and does not permit its diffusion into the
working area. The aspirator may work with a low capacity
when the lids are closed. When the lids are opened, it
may work at a higher capacity to emit the steam to the
exterior environment. The heater has a switch box
containing the necessary equipment to operate as needed.
The heater level may be adjusted with respect to the
workbench. The round rollers in the profile resting pan
prevent the heated profiles to rubb on the pan.
Compass
The compass is used to adjust the mould bender holders
to any desired diameter. It has 2 rulers with 1100 mm
(43") and a 3100 mm (122") in length.
Pulling apparatus (2 pieces)
This apparatus is used to bend arches without the side
lengthening. It is also used to pull the heated profiles
into the bending moulds.
Compass and pulling apparatus central lengthening
This may be used as a central lengthener for extra 950
mm (37").
Gravities
The gravities are 3 pieces, and they keep the heated
profile immersed beneath the surface of the oil. These
items are manufactured from stainless steel.
Draining tanks
These are used to drain the oil remaining inside the
profiles. These are 2 pieces and are manufactured from
stainless steel. This oil is discharged back to the
heater tank to re-use.
Washing tank
The washing tank is made from stainless with 1.5 mm
thickness, and used to wash the bent profiles.
Front trestle bracket
This is used in order to prevent any deterioration of
the exterior parts of the bending mould that hangs
loosely from the sides of the working bench.
Rear trestle bracket
This part may allow the heated profile including its
interior padding to be adjusted to the level of work
bench.
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Technical
features, design and specifications are subject to
change without prior notice |
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